At Archer Daniels Midland, top priority is given
to advancing process and application knowledge of ADM products.
Recognizing that EnviroStrip®,
EnviroStrip® XL
and eStrip ™ products
should be developed and tested in an environment that replicates
the customer’s
stripping process, ADM invested over $1 million dollars in a dedicated
facility. The initial goal of this undertaking was to establish
equipment standards for the starch media and copolymers product.
Today we can look back and see that, through ADM’s leadership
and the efforts of equipment vendors, equipment design and standards
for EnviroStrip® and
EnviroStrip® XL
starch media have improved remarkably. By working with equipment
suppliers in the industry,
ADM has encouraged the development of better application technology
for starch media. Commercial examples of new technology are flat
nozzles, manual closed-cycle systems, and automated systems for
stripping parts such as composites.
As the EnviroStrip® Test Center enters its sixth year of operation,
the facility continues to fill several important roles:
- Support to application development
and validation efforts of the EnviroStrip® process
at a production level. Customers acquire a better understanding
of the process before implementing EnviroStrip® products
into their own production environment.
- Support to process
qualification programs, meeting the needs of aircraft manufacturers
in their effort to establish EnviroStrip® approvals.
Past programs at the Test Center include Bombardier, Cessna,
NASA, Rockwell, Boeing, Northruop Grumman,Goodrich and GKNS.
- Support to ADM’s new product R&D
efforts and characterization of commercial products such as
the new EnviroStrip® XL
corn hybrid polymer and also the new classified as Type VII
Mil
spec. eStrip ™ starch-g-acrylic
manufactured to meet USAF MIL-P-85891A requirement.
TEST CENTER SPECIFICATIONS
BLAST ROOM
The Test Center has the following equipment available for customer
application development of EnviroStrip® products:
- An enclosed blast room (10’ x 15’)
equipped with air ventilation and pneumatic recovery of media.
The room has
several windows allowing visitors to witness the process.
- A media
recovery system that classifies recovered media into different
mesh sizes and automatically replenishes with new
media.
- Double pressure pot systems designed to support continuous
blasting without interruption for manual or automated stripping
applications.
- Media flow delivery systems to accurately control media flow.
Good flow control is particularly important for composite stripping
applications.
- An air pressure control system that controls
and measures nozzle pressure continuously.
- A compressed air system equipped with two compressors and
a refrigerant air dryer.
- A pneumatic media recovery system designed to support vacuum-return
applications for hand-held vacuum return heads.
- A PLC controlled
system with on-screen computer monitoring, system control, data
acquisition, and data reporting capability.
The blast room system is designed to provide the following controls
over the starch media stripping process:
- Selection of a uniform media size to be delivered to the nozzle.
- Accurate media flow measurement and control at the nozzle.
- Accurate nozzle pressure measurement and control.
- Use of high quality compressed air (with dew point measurement).
HAND CABINET
We have two hand cabinets available for small component work and
test coupons. One cabinet is equipped with several features to control
testing of abrasive products. For example, a single-axis table is
used to control nozzle travel speed for automated strip tests. The
other cabinet is a large manual hand cabinet with two hand-stripping
stations and a moving rail system for positioning parts.
TEST LABORATORY
A test laboratory is also available for materials evaluation and
characterization. Equipment available: a Rotap for mesh analysis,
Almen test gage, surface profilometer, microscope, and coating thickness
gauge.
For further information regarding application development, please contact ADM. |