OVERVIEW
eStrip™ blast abrasive
products are classified as USAF Type VII starch-g-acrylic medias.
Manufactured with a grafted starch-acrylic
copolymer, eStrip™ blast
abrasives are produced to meet the USAF MIL-P-85891 requirements.
eStrip™ expands the scope of
military dry stripping applications for both aluminum and composite
aircraft structures. While similar to plastic abrasives in many
respects, eStrip™ series medias enable a better stripping
performance without undue risk of substrate damage. ADM’s
starch-g-acrylic products are offered in two versions: eStrip™ GP
and eStrip™ GPX. These engineered blast abrasives combine
the best features of both plastic and starch abrasives: 1) fast
strip rate, 2) low breakdown rate, and 3) low surface effects on
aluminum and composites. eStrip™ GPX’s moisture resistance
and good flowability allow it to be used in all plastic abrasive
blasting systems. Important post-stripping advantages include:
1) eStrip™ GPX high UV fluorescence greatly enhances the ability
to detect residual media; and 2) eStrip™ GP and eStrip™ GPX
remaining dust/residue can be removed with water to provide a clean,
ready to paint surface – no chemicals or chemical wipes required
(i.e. MEK solvent wipe is not required).
MEDIA MANAGEMENT
Extensive production experience has shown that a broad particle
size range in the working media mix provides eStrip™ GP and
eStrip™ GPX’s optimum performance. Operators can manually
replenish blast systems with new media (i.e. adding new media to
the production mix) on a regular basis. Or, the blast equipment
can be designed to replenish automatically at regular intervals.
In order to achieve optimum performance, it is recommended that
new media be fed into the production mix often and in small amounts.
eStrip™ GP and eStrip™ GPX are ideal for Metal and
Composite surfaces
This molecularly engineered starch-g-acrylic media is offered in
two different versions. eStrip™ GP and eStrip™ GPX
are available in one standard mesh size, 20/50, as specified in
the
USAF MIL-P-85891 requirement. Product
Data Sheets for each media
are available.
eStrip™ GP is a wheat starch and acrylic based product which
exhibits mechanical and performance properties similar to starch
abrasives. It is suitable for metallic and certain composite substrates.
eStrip™ GPX is a hybrid corn starch and acrylic plastic based
product which exhibits mechanical properties similar to starch abrasives
but performance characteristics similar to Mil Spec approved plastic
media. It is suitable for metallic and composite substrates.
PROCESS EQUIPMENT
eStrip™ GPX media can be used in standard, light abrasive,
blast equipment. The enhanced flowability, faster stripping rates,
and low breakdown make it a simple drop-in replacement for plastic
media. eStrip™ GP and eStrip™ GPX can be used in hand-cabinets,
blast rooms, and in full-scale (hangar) aircraft depaint operations.
ADM/Ogilvie can assist you in equipment selection and specification.
SAFETY PRECAUTIONS
Contaminants from Coatings Removed
The paint or coating material being removed may contain hazardous
ingredients such as chromium, lead, or cadmium metals. Since such
contaminants become part of the corn polymer media dust waste, the
dust waste material may be hazardous to personnel and the environment.
Users should investigate and fully understand the applicable safety
regulations and environmental laws concerning dust contamination
and exposure. User personnel and the working environment should be
protected with the appropriate personnel protection and engineering
controls.
Explosibility Data
Independent studies have investigated the ignition properties of
eStrip™ starch-g-acrylic medias. These studies show that eStrip™ medias
are not explosible. These products cannot be ignited. Only the fine
dust produced from the breakdown of these products after blasting
is ignitable at a given concentration in the presence of a high-energy
source.
The overall conclusion, based on a hazard assessment performed by
independent research laboratory (Chilworth Technology Inc), clearly
shows that eStrip™ starch-g-acrylic medias and its corresponding
dust is less hazardous than Type V plastic media. The equipment recommendations
used for light abrasives, such as plastic media, are more than sufficient
for the eStrip™ media dry stripping process.
Technical data on the ignition characteristics of eStrip™ GP
and eStrip™ GPX medias can be obtained from ADM/Ogilvie upon
request.
|